Carbonization equipment is mainly used to deal with biomass materials and sewage sludge. The biomass materials include sawdust, bamboo, straw, wood chips, coconut shells, rice husks, and more. The equipment used in the carbonization machines have adopted an advanced technology when it comes to carbonization and they also come equipped with a continuous-carbonization furnace. These machines also go by the name of Charcoal Making Machine and Biomass Carbonization Plant.
The Biomass Carbonization Machines are used widely across the world to recycle different types of organic waste (reciclar residuos orgánicos) into charcoal which offers high working quality and efficiency. The process that the carbonization equipment uses includes high-temperature pyrolysis, releasing sulfur, smoke discharge, and finally the collection of carbon. The biomass undergoes incomplete thermal-degradation in an oxidizing-atmosphere (absence of air), which finally generates an end product such as charcoal, wood tar, and vinegar.
The Working Process
The raw materials are sent along a belt conveyor into a weight feeder. The biomass waste is then shredded into tiny chips by a crusher and shredder before conveying. In general, the crushed products are not larger than 200mm and not thicker than 30mm. The volume can be adjusted depending on the raw materials used.
The crushed materials are then fed into an upper layer of the machine(máquina para hacer carbón), where the materials are dried until the moisture content is below 20%, The dried materials then fall into the lower layer which is known as the carbonization furnace.
This step of the process includes high-temperature pyrolysis, sulfur is released, smoke is discharged, and the collection of carbon occurs. This is the primary process involved in carbonization and how biomass waste is recycled and converted into useable materials that generate profits.
With the use of a gasifier, any combustible gases that are produced through the pyrolysis process are sent to the cyclone-dust collector where the gas is de-dusted and sprayed(https://www.bestoneco.com/). The gas is then separated into vinegar and wood tar which is then used to heat up the carbonization furnace.
The final step of the process involves the discharge of charcoal from the powder discharge-port, while the flue-gas that is generated from these burning processes are collected and used to supply heat to the dryer-system.
Final Products
The end product of carbonization processes is known as biomass carbon (máquina de carbonización montado sobre patines) that can be used for a number of different applications. One of the popular uses of biomass carbon is to use it as a soil additive which helps to enrich the soil.
Biomass carbon is also widely used in different industries in the form of fuel. One of the main advantages of these carbonization processes is that the machine does not produce pollution. Any gas and smoke that is produced through these processes stay inside the machine.
The biomass charcoal produced through recycling biomass waste is also used as a type of barbecue carbon (charcoal) along with a smokeless carbon that offers an impressive combustible value which is one of the safer alternatives to traditional coal which helps to save our natural resources. For purchasing a quality carbonization plant with good price, please enter.